Ultimate Smash Burger
with Caramelised Onions
There are burgers, and then there's the Smash Burger. Popularised by diner culture and perfected in backyard kitchens across America, the smash burger's genius lies in technique: a ball of loose-packed beef slammed hard against a screaming-hot cast iron skillet creates maximum surface contact, developing a deeply caramelised, lacy, crunchy crust that no regular burger can replicate. Add two layers of American cheese, slow-cooked jammy onions, and our secret smoky mayo, and you have the most satisfying burger you will ever eat.
What You'll Need
- 500g 80/20 ground beef (chuck), loosely packed
- 4 brioche buns, split and butter-toasted
- 8 slices American cheese (Kraft singles or similar)
- 2 large yellow onions, thinly sliced
- 2 tbsp neutral oil (vegetable or sunflower) for cooking
- 1 tsp Maldon sea salt, plus more for seasoning
- 1 tsp freshly cracked black pepper
- 4 tbsp smoky burger sauce (see tip below)
- 1 head iceberg lettuce, shredded
- 2 large ripe tomatoes, sliced
- 8 bread-and-butter pickles
How to Make It
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1
Caramelise the Onions
Heat 1 tbsp oil in a wide heavy-bottomed pan over medium-low heat. Add the sliced onions with a pinch of salt and cook slowly for 35โ40 minutes, stirring occasionally, until deeply golden, jammy, and sweet. Don't rush this โ low and slow is the key. Set aside. This can be done up to 3 days ahead and refrigerated.
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2
Prepare the Beef Balls
Divide the ground beef into 8 loose balls of approximately 60g each โ don't overwork the meat. The looser the pack, the lacier the crust. Season generously with salt and pepper just before cooking. Keep refrigerated until the moment they go in the pan.
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3
Get the Pan Screaming Hot
Place a cast-iron skillet over the highest heat possible for at least 4โ5 minutes. It should be almost smoking. Add 1 tsp neutral oil and let it shimmer. You need maximum heat to achieve the Maillard reaction โ the deep, crusty caramelisation that defines a smash burger. Do NOT use a non-stick pan.
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4
Smash & Sear
Working in batches of 2, place a beef ball in the skillet and immediately press it down firmly and firmly with a heavy flat spatula (or burger press) for 10 full seconds. You want it to spread to about 12cm across. Season the top with salt and pepper. Cook for 90 seconds, until the edges turn grey and the underside is deeply browned and crusty. Flip once.
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5
Cheese and Stack
Immediately after flipping, lay a slice of American cheese on each patty. Cook for 30 more seconds. For a double cheeseburger (highly recommended), stack two patties. The cheese should be fully melted and beginning to ooze over the edges. This is the moment. Transfer to a plate.
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6
Build the Burger
Generously spread smoky burger sauce on both cut sides of the toasted brioche bun. Bottom bun: sauce, shredded lettuce, tomato, pickles. Stack the double patty. Top with a heaped spoonful of warm caramelised onions. Crown with the top bun. Press gently and serve immediately with fries and more sauce on the side.
Chef's Tips
- The Sauce: Mix 3 tbsp mayonnaise, 1 tbsp ketchup, 1 tsp Dijon mustard, ยฝ tsp smoked paprika, 1 tsp white wine vinegar, and a dash of hot sauce. This keeps for 1 week refrigerated.
- Fat is flavour: 80/20 beef is non-negotiable. Leaner mince will produce dry patties with less crust.
- Don't press after smashing: Once the first 10-second smash is done, do NOT press again โ you'll squeeze out all the juices.
- Two spatulas: Use one to press and one to scrape cleanly under the patty when flipping.
- Steam the cheese: Add a tiny splash of water to the pan and immediately cover with a dome lid for 15 seconds after laying the cheese. Perfect melt every time.
Nutrition Facts
Per serving (1 double burger). Values are approximate.
| Nutrient | Amount | % Daily Value |
|---|---|---|
| Calories | โ | 760 kcal |
| Protein | โ | 48g |
| Total Fat | โ | 42g |
| Saturated Fat | โ | 18g |
| Carbohydrates | โ | 38g |
| Sugars | โ | 12g |
| Fibre | โ | 3g |
| Sodium | โ | 980mg |
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Comments (24)
Made these last weekend for my family and they absolutely lost their minds. The caramelised onions take a while but they're SO worth it. Used a cast iron griddle and got the most incredible crust. Will never go back to regular burgers.
As someone who's cooked in professional kitchens, the technique here is spot on. One tip: use a flat-bottomed heavy metal spatula, not a flexible one. You need the weight to get a proper smash. Also, don't skip the brioche โ it's a game-changer for texture contrast.
I made the sauce with a tiny bit of chipotle paste instead of hot sauce and it was unreal. The cheese tip with the dome lid and water splash is a revelation โ best melted cheese I've ever achieved at home.